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PMC Motorsport

PMC Motorsport - RACE STAGE 1 Volvo Modular Whiteblock T5 T6 - BMW M57N2 6-speed HGU HGK / N54 - 240mm / 9.45". (RS1-V-HGU-SP)

PMC Motorsport - RACE STAGE 1 Volvo Modular Whiteblock T5 T6 - BMW M57N2 6-speed HGU HGK / N54 - 240mm / 9.45". (RS1-V-HGU-SP)

SKU: RS1-V-HGU-SP ⓘ

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PMC Motorsport RACE STAGE 1 adapter kit (adaptor kit / set / adaption system / swap kit / conversion set / manual conversion / clutch kit) Volvo Modular Whiteblock T5 T6 - BMW M57N2 ZF GS6-53DZ HGU HGK 6-speed / BMW N54 135i 335i 535i ZF GS6-53BZ 6-speed - 240mm / 9.45" +Sachs Performance 883082.001243 + Sintered disc 32,5x35-26N max. 800Nm / 589,9 lb/ft

Aluminum adapter enabling to mate (SWAP / conversion) the Volvo Modular Whiteblock T5 T6 engine, with the manual ZF (ZF Friedrichshafen) / Getrag gearbox from BMW.

 

Replace the automatic transmission with a manual transmission from BMW

Why is it worth choosing gearboxes from BMW?

  • Availability and price. Millions of cars produced and their worldwide availability guarantee the availability of spare parts. Parts as well as complete gearboxes are easily available at dealerships and on the aftermarket.
  • Durability and reliability. BMW ZF / Getrag gearboxes have been successfully used in both amateur and professional motorsport for many years. They can hold a very high torque(some models 1000Nm+), while guaranteeing high reliability. They are ideal for SWAP in high-power cars intended for everyday use. (Daily)

 

Want to SWAP Volvo Modular Whiteblock T5 T6 on your BMW (e30 e36 e46 e34 e39 e90 e91 e92 e60 e61 e81 e82 e87)? Our adapter is the solution for you.

 

Why choose PMC Motorsport parts and adapters?

  • Experience. Thousands of manufactured adapters and satisfied customers around the world. Our adapters are used both in Daily cars and in professional motorsport projects.
  • Professionalism. From design to implementation, our parts go a long way. Each element for which we produce parts has been measured by us with a measuring arm and a 3D scanner. The prototype undergoes numerous tests to eliminate all possible problems in its use. For our production, we use only certified materials from reliable suppliers. We have a modern park of CNC machines and experienced employees.
  • Quality. From the beginning, we focus on the quality of the parts we manufacture. After each stage of production, the element is inspected. Each component we manufacture is engraved with the production serial number. We confirm the quality with the ISO PN-EN ISO 9001:2015 certificate
  • Perfect alignment - our adapters guarantee an ideal fit of the engine and gearbox
  • Made in EU. All our production and design departments are located in the European Union
  • Help in choosing and After-sales support. Our team will help you choose the right product. And in case of doubt during installation, he will provide technical support. You can contact us via Facebook, Instagram, and email: office@pmcmotorsport.com

Our kits are often used in Volvo Modular Whiteblock T5 T6 in other cars, e.g. Nissan S13 / S14 / S15 / PS13 / 300ZX / 350Z Z33 / 370Z Z34 or Mazda RX7 RX- 7 / RX8 RX- 8

 

Engine list:
  • Volvo Modular Whiteblock straight-five 2.0
    • Volvo B5202S B5202 S 
      • 1997–1998 Volvo S70 
      • 1997–1999 Volvo V70
    • Volvo B5202FS B5202 FS 
      • 1995–1997 Volvo 850 badged as 850 2.0 or 850 2.0_10V
      • 1997–1999 Volvo S70 badged as S70 2.0
      • 1997–1999 Volvo V70 badged as V70 2.0
    • Volvo B5204S B5204 S 
      • 1992–1994 Volvo 850
    • Volvo B5204FS B5204 FS 
      • 1992–1996 Volvo 850 badged as 850
    • Volvo B5204FT B5204 FT Turbocharged
      • 1994–1997Volvo 850 badged as850 2.0T
    • Volvo B5204T B5204 T Turbocharged 
      • 1994–1997 Volvo 850 badged as 850 T-5 (2.0)
    • Volvo B5204T2 B5204 T2 Turbocharged
      • 1997–1998 Volvo S70 badged as S70 2.0T 
      • 1997–1998 Volvo V70 badged as V70 2.0T
    • Volvo B5204T3 B5204 T3 Turbocharged 
      • 1997–2000 Volvo S70 badged as S70 T5 
      • 1997–2000 Volvo V70 badged as V70 T5 
      • 1998–2002 Volvo C70 badged as C70 T5 
      • 1999–2000 Volvo S80 badged as S80 T5
    • Volvo B5204T4 B5204 T4 Turbocharged 
      • 1999–2000 Volvo S80 badged as S80 2.0T 
      • 2000–2005 Volvo C70 badged as C70 2.0T (convertible) 
      • 2000–2002 Volvo C70 badged as C70 2.0T (coupé) 
      • 1999 Volvo V70 badged as V70 2.0T
    • Volvo B5204T5 B5204 T5 Turbocharged 
      • 2000–2006 Volvo S80 badged as S80 2.0T 
      • 2001–2009 Volvo S60 badged as S60 2.0T
      •  2000–2007 Volvo V70 II badged as V70 2.0T
    • Volvo B5204T8 B5204 T8 Turbocharged
      • 2012–2015 Volvo V40 II badged as V40 T4 
      • 2013–2014 Volvo S60 II badged as S60 T4
      • 2013 Volvo V60 badged as V60 T4
    • Volvo B5204T9 B5204 T9 Turbocharged
      • 2012–2015 Volvo V40 II badged as V40 (Thailand) 
      • 2013–2014 Volvo V40 II badged as V40 T5 R Design or V40 Cross Country T5 AWD (Japan)
      • 2013–2014 Volvo S60 II badged as S60 T5 
      • 2013–2014 Volvo V60 badged as V60 T5 
      • 2013–2015 Volvo S80 II badged as Volvo S80L T5
  • Volvo Modular Whiteblock straight-five 2.3
    • Volvo B5234FS B5234 FS
      • 1994–1996 Volvo 850 Volvo S70
    • Volvo B5234T B5234 T Turbocharged 
      • 1993–1996 Volvo 850 badged as 850 T-5 or 850 Turbo
    • Volvo B5234T2 B5234 T2 Turbocharged 
      • 1997 Volvo 850 
      • 1997–1998 Volvo S70 
      • 1997–1998 Volvo V70
    • Volvo B5234T3 B5234 T3 Turbocharged
      • 1997–2000 Volvo S70 badged as S70 T5
      • 1998 Volvo S70 badged as S70 R
      • 1997–2000 Volvo V70 badged asV70 T5 
      • 1998 Volvo V70 badged as V70 R
      • 1998–2002Volvo C70 badged as C70 T5 (convertible)
      • 1997–2002Volvo C70 badged asC70 T5 (coupé) 
      • 2000–2004 Volvo V70 II badged asV70 T5
      • 2001–2004 Volvo S60badged as S60 T5
    • Volvo B5234T4 B5234 T4 Turbocharged
      • 1996–1997 Volvo 850 badged as 850 R
      • 1998 Volvo S70 badged as S70 R
      • 1998 Volvo V70 badged as V70 R and V70 R AWD
    • Volvo B5234 T5 B5234 T5 B5234FT5 B5234 FT5 Turbocharged
      • 1995Volvo 850 <badged as 850 T-5R(U.S.)
      • 1995-1996 Volvo 850 badged as 850 T-5R
      • 1996–1997 Volvo 850 badged as 850 R
    • Volvo B5234T6 B5234 T6 Turbocharged 
      • 1998 Volvo V70 badged as V70 R AWD
    • Volvo B5234T7 B5234 T7 Turbocharged 
      • 1998–2000 Volvo S70 
      • 1998–2000 Volvo V70 
      • 2000–2004 Volvo S80 badged as S80 2.3T
      • 2001–2004 Volvo S60 badged as S60 2.3T
    • Volvo B5234T8 B5234 T8 Turbocharged 
      • 1999 Volvo V70 badged as V70 R AWD
    • Volvo B5234T9 B5234 T9 Turbocharged
      • 2003–2005Volvo C70 badged as C70 T5 (convertible)
  • Volvo Modular Whiteblock straight-five 2.4
    • Volvo B5244S B5244 S N.A
      • 2000 Volvo S70 badged as S70 2.4 
      • 2000 Volvo V70 badged as V70 2.4
      • 2001–2009 Volvo S60 badged as S60 2.4
      • 2001–2007 Volvo V70 II badged as V70 2.4 
      • 1999–2006 Volvo S80 badged as S80 2.4
    • Volvo B5244S2 B5244 S2 N.A
      • 1999–2006 Volvo S80 
      • 2000 Volvo S70 badged as S70 2.4 
      • 2000-2007 Volvo V70 
      • 2001–2009 Volvo S60 
    • Volvo B5244S4 B5244 S4 N.A 
      • 2004–2010 Volvo S40 II badged as S40 2.4i 
      • 2004–2010 Volvo V50 badged as V50 2.4i 
      • 2007–2010 Volvo C30 badged as C30 2.4i 
      • 2006–2010 Volvo C70 II badged as C70 2.4i
    • Volvo B5244S5 B5244 S5 N.A 
      • 2004–2010 Volvo S40 II badged as S40 2.4 
      • 2004–2010 Volvo V50 badged as V50 2.4 
      • 2006–2010 Volvo C70 II badged as C70 2.4
    • Volvo B5244S6 B5244 S6
    • Volvo B5244S7 B5244 S7
    • Volvo B5244T B5244 T Turbocharged 
      • 1999-2000 Volvo S70 badged as S70 2.4T or S70 2.4T AWD 
      • 1999-2000 Volvo V70 badged as V70 2.4T or V70 2.4T AWD
      • 1999-2000 Volvo V70 XC badged as V70 XC 2.4T AWD 
      • 2000–2002 Volvo C70 badged as C70 2.4T (convertible)
      • 2000–2002 Volvo C70 badged as C70 2.4T (coupé)
    • Volvo B5244T2 B5244 T2 Turbocharged 
      • 2000 Volvo V70 badged as V70 R AWD
    • Volvo B5244T3 B5244 T3 Turbocharged 
      • 2001–2003 Volvo S80 badged as S80 2.4T
      • 2001–2003 Volvo S60 badged as S60 2.4T 
      • 2000–2003 Volvo V70 II badged as V70 2.4T 
      • 2001–2002 Volvo V70 XC II badged as V70 XC 2.4T AWD
    • Volvo B5244T4 B5244 T4 Turbocharged 
      • 2005–2006 Volvo S60 badged as S60 2.4T 
      • 2005Volvo V70 II badged asV70 2.4T
      • 2005–2006Volvo XC70 badged as XC70 2.4T AWD
    • Volvo B5244T5 B5244 T5 Turbocharged 
      • 2005–2009 Volvo S60 badged as S60 T5
      • 2005–2007 Volvo V70 II badged as V70 T5
    • Volvo B5244T7 B5244 T7 Turbocharged 
      • 2003–2005 Volvo C70 C70 2.4T (convertible)
    • Volvo B6244FS B6244 FS N.A 
      • 1995–1997 Volvo 960 badged as 960 2.4 24V 
      • 1997–1998 Volvo S90 badged as S90 2.4 24V 
      • 1997–1998 Volvo V90 badged as V90 2.4 24V
  • Volvo Modular Whiteblock straight-six 2.5
    • Volvo B5252S B5252 S N.A 
      • 1996 Volvo 850 badged as 850 2.4_10V or 850 2.5i
      • 1997–1998 Volvo S70
    • Volvo B5252FS B5252 FS 
      • 1993–1997 Volvo 850 
      • 1997–1999 Volvo S70 
      • 1997–1999 Volvo V70
    • Volvo B5254F  B5254 F
      •  1991–1994 Volvo 850
    • Volvo B5254FS B5254 FS
      • 1995 Volvo 850 
      • 1997-1999 Volvo S70 
      • 1996–1998 Renault Safrane badged as Safrane 2.5 or Safrane 2.5 or Safrane 2.4 20V
    • Volvo B5254S B5254 S
      • 1995–1997 Volvo 850 badged as 850 2.5-20V 850 2.5 20V or 850 GLT
      • 1997–1999 Volvo S70 badged as S70 2.5 20V
      • 1999 Volvo V70 badged as V70 2.5 20V
      • 1999 Volvo C70 badged as C70 2.5 20V (coupé)
    • Volvo B5254T B5254 T
      • 1997 Volvo 850 badged as 850 AWD or 850 2.5T
      • 1997–1999 Volvo S70 badged as S70 2.5T or S70 AWD
      • 1997–1999 Volvo V70 badged as V70 2.5T, V70 AWD or V70 2.5T AWD
      • 1998–1999 Volvo V70 XC badged as V70 XC AWD or V70 XC 2.5T AWD or V70 GLT
      • 1998–1999 Volvo C70 badged as C70 2.5T (convertible)
      • 1998–1999 Volvo C70 badged as C70 2.5T (coupé)
    • Volvo B5254T2 B5254 T2
      • 2003–2009 Volvo S60 badged as S60 2.5T or S60 2.5T AWD
      • 2003–2008 Volvo V70 II badged as V70 2.5T or V70 2.5T AWD
      • 2003–2007 Volvo XC70 badged as XC70 2.5T AWD
      • 2003–2006 Volvo S80 badged as S80 2.5T
      • 2003–2012 Volvo XC90 badged as XC90 2.5T AWD
    • Volvo B5254T3 B5254 T3
      • 2005–2008 Volvo S40 II badged as S40 T5
      • 2005–2008 Volvo V50 badged as V50 T5
      • 2007 Volvo C30 badged as C30 T5
      • 2006–2007 Volvo C70 badged as C70 T5
      • 2005–2011 Ford Focus badged as Focus ST
      • 2007-2010 Ford Mondeo Mk4 badged as XR5 Turbo for the Australian market.
      • 2007-2010 Ford S-Max
      • 2009-2010 Ford Focus badged as Focus RS
      • 2011 Ford Focus badged as Focus RS 500
      • 2008–2012 Ford Kuga badged as Kuga 2.5T 2008-2010 Euro 4, 2011-2012 Euro 5
      • 2004–2007 Volvo V70 II badged as V70 R AWD
    • Volvo B5254T5 B5254 T5
      •  2011–2012 Volvo S60 II badged as S60 T5
    • Volvo B5254T6 B5254 T6
      • 2007–2009 Volvo S80 II badged as S80 2.5T
      • 2008–2009 Volvo V70 III badged as V70 2.5T or V70 2.5T AWD
      • 2006–2010 Ford S-Max badged as S-Max 2.5T
      • 2007–2010 Ford Mondeo badged as Mondeo 2.5T or Mondeo XR5 Turbo in Australia
    • Volvo B5254T7 B5254 T7 
      • 2008–2012 Volvo S40 II badged as S40 T5
      • 2008–2012 Volvo V50 badged as V50 T5
      • 2008–2013 Volvo C30 badged as C30 T5
      • 2008–2013 Volvo C70 II badged as C70 T5
    • Volvo B5254T8 B5254 T8 
      • 2009–2011 Volvo S80 II badged as S80 2.5FT
      • 2009 Volvo V70 III badged as V70 2.5FT'
    • Volvo B5254T10 B5254 T10
      • 2010–2012 Volvo S80 II badged as S80 2.5T
      • 2010–2012 Volvo V70 III badged as V70 2.5T
    • Volvo B5254T11 B5254 T11 
      • 2010–2011 Volvo S80 II badged as S80 2.5FT
      • 2010 Volvo V70 III badged as V70 2.5FT
      • 2013–2015 Volvo V40 II badged as V40 T5
      • 2013–2015 Volvo V40CC badged as V40CC T5 AWD
      • 2013–2015 Volvo S60 II badged as S60 T5
      • 2013–2015 Volvo V60 badged as V60 T5
      • 2013–2016 Volvo XC60 badged as XC60 T5 AWD
      • 2014–2016 Volvo XC70 II badged as XC70 T5 or XC70 T5 AWD
    • Volvo B5254T14 B5254 T14
      •  2013–2015 Volvo V40 II badged as V40 T5
      • 2013–2015 Volvo V40CC badged as V40CC T5
      • 2013–2016 Volvo S60 II badged as S60 T5
      • 2013–2016 Volvo V60 badged as V60 T5
      • 2016 Volvo XC70 II badged as XC70 T5 AWD
    • Volvo B6254FS B6254 FS
         
      • 1995–1997 Volvo 960 badged as 960 2.5 or 960 24V
      • 1997–1998 Volvo S90 badged as S90 2.5 or S90 24V
      • 1997–1998 Volvo V90 badged as V90 2.5 or V90 24V
  • Volvo Modular Whiteblock straight-six 2.8
    • Volvo B6284T B6284 T Turbocharged Twin-Turbo 
      • 1999–2002 Volvo S80 badged as S80 T6
  • Volvo Modular Whiteblock straight-six 2.9
    • Volvo B6294S B6294 S N.A 
      • 2003 Volvo S80 badged as S80 2.9
    • Volvo B6294S2 B6294 S2 N.A 
      • 2003–2006 Volvo S80 badged as S80 2.9
    • Volvo B6294T B6294 T Turbocharged 
      • 2002–2006 Volvo S80 badged as S80 T6 
      • 2003–2006 Volvo XC90 badged as XC90 T6
    • Volvo B6304S B6304 S N.A 
      • 1991–1997 Volvo 960 
      • 1997–1998 Volvo S90 
      • 1997–1998 Volvo V90 
      • 1994–1999 Indigo 3000 
      • 1999 Volvo S80
    • Volvo B6304F1 B6304 F1 N.A 
      • 1995–1997 Volvo 960 
      • 1997–1998 Volvo S90 
      • 1997–1998 Volvo V90
    • Volvo B6304S2 B6304 S2 N.A 
      • Volvo 960 later model years / various
    • Volvo B6304S3 B6304 S3 N.A 
      • 1999 Volvo S80
    • Volvo B6304G B6304 G N.A 
      • 1997–1998 Volvo S90 badged as S90 3.0 24V
      • 1997–1998 Volvo V90 badged as V90 3.0 24V

Manual BMW gearbox list (Petrol) : 
  • BMW ZF (ZF Friedrichshafen) N54 23.00 7565215 ZF GS6-53BZ HGX (THGX) 6-speed 1067 010 016 ZF 1067 401 127 1067401127 BMW OEM 23 00 7 571 423 / 23 00 7 567 242
    • BMW E60 535i
    • BMW E90 335i N54
  • BMW ZF (ZF Friedrichshafen) N54 23.00 7581859 ZF GS6-53BZ JGK (TJGK) 6-speed 1067 010 019 ZF 1067 401 127 1067401127 BMW OEM 23 00 7 581 860
    • BMW E82 135i N54
    • BMW E88 135i N54

Manual BMW gearbox list (Diesel) : 
  • BMW ZF (ZF Friedrichshafen) M57N2 23.00 7565213 ZF GS6-53DZ HGU (THGU) 6-speed 1067 010 014 ZF 1067 401 116 1067401116 BMW OEM 23 00 7 571 420 / 23 00 7 560 725
    • BMW E90 325D 330D
    • BMW E90N 325D M57N2
    • BMW E91 325D 330D
    • BMW E91N 325 M57N2
    • BMW E92 325D 330D M57N2
    • BMW E93 325D 330D M57N2
  • BMW ZF (ZF Friedrichshafen) M57N2 23.00 753 9000 ZF GS6-53DZ HGK (THGK) 6-speed 1067 010 004 ZF 1067 401 116 1067401116
    • BMW E90 325D 330D
    • BMW E90N 325D M57N2
    • BMW E91 325D 330D
    • BMW E91N 325 M57N2
    • BMW E92 325D 330D M57N2
    • BMW E93 325D 330D M57N2

 

 

Manual

  • Use the flywheel / ring gear from the automatic version 
  • Use Volvo T flywheel bolts
  • Tighten the flywheel to the same torque as OE.
  • The bearing and clutch fork remain from your gearbox. If you have a bearing with two height positions - use the 28.5mm position
  • Use a 240mm clutch disc with a spline dedicate to your gearbox. 
  • Replace the original custom pivot pin with the one from the kit.

 

 Made in EU

 ISO certificate

 

Brand
PMC Motorsport
Symbol
RS1-V-HGU-SP
Silnik :
Volvo Modular Whiteblock T5 T6
GearboxGearbox
BMW N54 ZF GS6-53BZ 335i 135i 535i 6-speed (Petrol)
BMW M57N2 ZF GS6-53DZ HGU E9x 330D 6-speedMore
BMW M57N2 ZF GS6-53DZ HGK E9x 330D 6-speedMore
Clutch Set
Set with Clutch
Yes
Flywheel Type
Single Disc
Diameter
240mm / 9.45
Clutch Set
Sachs Performance 88 308 200 1243 / 883082.001243
Self-adjusting
No
Clutch disc required
Included
Spline
32,5x35-26N
Spline Count
26
Release bearing required
Dedicated to your gearbox
Clutch fork required
Dedicated to your gearbox
Clutch slave cylinder
Dedicated to your gearbox
Starter required (not included)
Volvo OE 1 005 821 977
Flexplate / ring gear required (not included) :
Volvo Modular Whiteblock OE 1275370
Additional information
Adapter Kit Type
Race
Drift
Replaceable friction surface
Yes
Gearbox adapter thickness
20mm / 0.78"
Set includes
Custom Flywheel
Clutch cover - pressure plate bolts kit
Aluminium gearbox adapter
Pressure Plate SACHS PERFORMANCE 88 308 200 1243 / 883082.001243
Sintered disc PMC 32,5x35-26N Miba [240mm / 9.45"]
Gearbox adapter bolts
Material
Aluminium
Cast iron
Product sales codes included
K0HGU-240-V
F0BMW-V
SACHS 243
240-32,5X35-26N
EAN
5903707408979
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